Thumbnails with Descriptions

 
Thumb and Description for Image 1:
In this gallery you can see my new non-linked rudder pedal construction.
Basic materials were:
  • threaded rods (M10 and M12)
  • nuts
  • a couple of angle brackets (I used 4)
  • a particle board for the base
  • some wood screws
  • some aluminum profiles: L-shaped and square pipe
  • some metal screws and nuts (I used M4)
  • a 100k pot and two gear wheels for the transmission of the movement to pot angle
  • a metal saw and a drill
 
Thumb and Description for Image 2:
the white band is a rubber band as a very primitive centering mechanism.
 
Thumb and Description for Image 3:
the vertical alu square pipes are both mounted on one axis and attached to the base board with the angle brackets.
right below the rubber band, an L-shaped alu profile is used to transmit movement to/from the crossbar (with the yellow gear wheel) where the pot goes (not installed in these pictures).
 
Thumb and Description for Image 4:
The two threaded rods mounted at the top of the square pipe are the rudder pedals (or where the pedals themselves will be mouted on). This is an M12 threaded rod.
 
Thumb and Description for Image 5:
The crossbar with the yellow gear wheel. The pot will be mounted right next to it, through the angle backet.
Since the crossbar was built some months ago for some other part of the cockpit, it is not a 'clear design', I just used what I had.
It consists basically of two L-shaped alu profiles mounted together to form a U-shape.
I added another L-shaped alu profile to it, which led to this setup where I had to cut out those two bent-out parts to reach the screws that hold the third L-shaped alu, as seen here.
 
Thumb and Description for Image 6:
the crossbar is mounted on two connected L-shape brackets, screwed together.
 
Thumb and Description for Image 7:
This picture shows the L-shaped alu profiles that makes up the crossbar.
 
Thumb and Description for Image 8:
 
Thumb and Description for Image 9:
Here you can see how the pedal arms are connected to the crossbar to allow push/pull type operation.
The L-shape alu is attached to the pedal arms with a horizontal screw, and with a vertical screw to the crossbar.
 
Thumb and Description for Image 10:
The vertical screw in closeup
 
Thumb and Description for Image 11:
Here you see the 3 L-shaped alu profiles that make up the crossbar in detail
 
Thumb and Description for Image 12:
another angle
 
Thumb and Description for Image 13:
middle of the crossbar, with the axis where the gear is mounted. The hole to the left is for the pot
 
Thumb and Description for Image 14:
 
Thumb and Description for Image 15:
 
Thumb and Description for Image 16:
 
Thumb and Description for Image 17:
 
Thumb and Description for Image 18:
 
Thumb and Description for Image 19:
from the top.
 
Thumb and Description for Image 20:
the pedal base rod, where the pedal plate will be mounted on.
 
Thumb and Description for Image 21:
 
Thumb and Description for Image 22:
 
Thumb and Description for Image 23:
the rudder deflected in one direction.
 
Thumb and Description for Image 24:
and deflected in the other direction, seen from another angle.
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